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So i bought my ACR used a year ago. It's a low model serial number in the 3000's. When I first got the rifle I noticed that the charging handle was abnormally loose and wobbly. However this did not seem to effect the rifles performance. Not until the last month when I noticed that my charging handle started to reciprocating with the bolt carrier. I noticed that the tab on above the bolt carrier is free floating and the holes where I assume it meets with the carrier is completely seared! Wondering what my best options are? Order a next Actuator Assembly and install it myself or send it off to Bushmaster and have them fix it, likely out of warranty unless they deem it a factory defect. Attached are some pictures. I'd greatly appreciate any feedback!

Thanks,

Wood Bumper Automotive exterior Gas Auto part
Wood Bumper Rectangle Automotive exterior Natural material
Automotive exterior Wood Bumper Gas Auto part
 

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Email them and see if they will send a replacement. Also completely remove the carrier and shoot some more pics. I just fixed one on my rifle that was DOA from heavy shooting.
 
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